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Products >Rubber calender machine > Steel wire cord calendering line
Steel wire cord calendering line
Three-Roll Rubber Calender
Four-Roll Rubber Calender
Horizontal Bias Cutter
Fore-Rubber Calender Line
Steel wire cord calendering line
Rubber conveyer belt calendering line
rubber calender accessories
rubber inner liner extruding and calendering line

Steel wire cord calendering line:
This production line is used for double-face once continuous coating rubber sheet on steel wire cord of tyre body or belt layer of meridian tyre.

Characteristic:
1.Roll is made of chilled cast iron alloy ,finishing machined surface ,hard and wearable :with drilled holes on roll circumferential edge ,adopting overheat water to heat ,getting good heating effect.
2.Roll bearings are tailor-made double row radial rolling bearings ,bearing body made of cast iron ,having good shock absorption performance and enough strength.
3.Equipped with perfect accessories :axis cross unit ,preloading device ,wap beaming unit ,air bubble puncturing unit ,upper and lower swing feeding unit ,position limiting and emergency stop.
4.Thickness-measuring device is product either from America DOC or italy ES .tension sensor (or force-measuring bearing)is product from Switzerland FMS.
5.Automatic cutting device is of mechanically synchronous and silencing cutting product ,with safe and reliable operation.
6.Wind-up is double-station centering winder ,including two separate winding setups and one working-station overturn mechanism ,the whole winder has features of simple operation and low labour intensity.
7.Drive system adopts digital speed regulating device as driver ,entire machine adopts PLC as controller and providing fieldbus control technology.
8.Our company don’t supply steel wire spindle let-off device ,it needs user’s preparation.

Technical Parameters:
 

Model parameters

XYG-4S1000

XYG-4S1300

XYG-4S1500

Roll number     pcs

4

4

4

Arrangement form

S

S

S

Diameter mm

450

550

610

Length mm

1000

1300

1500

Roll linear speed  r/min

4-40

4-40

4-40

Speed ratio

0.5-1
Adjustable freely

0.5-1
Adjustable freely

0.5-1
Adjustable freely

Calendared product’s max.width  mm

 

800

 

1000

 

1300

thickness  mm

1.2-3

1.2-3.5

1.2-3.5

Drive motor power

4x45

(2x55)+(2x75)

4x110

weight

~50

~68

~78



Accessories main technical parameters
 

Style

XYG-F4S1000

XYG-F4S1300

XYG-F4S1500

Double-station spindle number  (pcs)

700x2

700x2

900x2

Max. winding D of mess wire coilder (mm)

400

400

400

Max.tension (kN)

1.5

1.5

1.5

Max.splicing pressure       (kN)

65

65

65

Heating plate size (mm)

1000X180

1200X180

1500X200

Max.heating temperature (℃)

200

200

200

Electric heating capacity kw

6X2

6X2

9X2

Reel quantity on coil-out stand  pcs

5

5

5

Force measuring roll’s max.tension

20

20

20

Cooling roll size

8-¢600x1000

10-¢600x1300

10-¢600x1500

Max.cord tension of cooling decvice

20

20

20

Max.accumulated fabric amout (m)

40

40

40

Max.cord tension of accumulation device (kN)

1.5

3.0

5.0

Centering device’s guide roll size (mm)

2-¢250x1000

2-¢250x1300

2-¢250x1500

Cutting speed  (m/s)

0.42

0.42

0.42

Max.winding diameter (mm)

1100

1100

1100

Max.width (mm)

800

1000

1200

Speed (m/min)

4-65

4-65

4-65

Power (kw)

18.5

22

22

Liner diameter (four-station let off)

400

400

400

Overall dimensions(LxWxH)mm
(excluding spindle room)

17800x8500x5900

17800x8700x5900

18000x8500x5900

weight (t)

~40

~46

~60

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